Wide Format Imaging

When Gerber Scientific Products rolled out their Solara UV2 hybrid inkjet printer last year, it was positioned for shops wanting to print durable outdoor and indoor signs, point-of-purchase displays, banners, and backlit signage that were instantly dry and ready to cut and apply. Building on a number of features from the original Solara UV design, the Solara UV2 offers the option to print either roll-to-roll or as a flatbed and can accommodate a variety of materials up to 60-inches wide including rigid materials up to .5-inches thick. With only a small conversion process of the included flatbed table, the unit can also be switched to accept different material types, enabling shops to run a full material portfolio for all kinds of output applications.

The Sign Shop

The first US shop to have the Solara UV2 was The Sign Shop of Birmingham, AL, who installed the unit in November 2005. "We are a medium sized shop with five employees," says Brad Ward, production manager. "We do a large volume of work with the small amount of people we have on staff. We handle a lot of real estate signage, wholesale signage, retail banners as well as metal signs."

Ward says that in the summer of 2005 they were discussing adding new equipment to their mix. "We were strictly a solvent printer-based shop but we decided we wanted move into other areas by adding a flatbed, so we started doing a lot of research on that market. We liked what we read about the Solara and its extensive color gamut. We were the first in the country to beta test and purchase the Solara UV2. We liked it right away when it was installed in November," reports Ward.

The major reason they went with the Solara was its color gamut. "There are not many printers in the UV market right now that can touch this printer in color reproduction. Gerber's inkset and multi-drop technology allow us to produce a broad range of beautiful and vibrant colors critical to the production of stunning signs and graphics. The colors we are getting out of the Solara UV2 are amazing?we are printing reds and other colors that our solvent printer couldn't even dream of hitting. Brilliant colors that really pop, really outstanding reds, oranges and greens. That was the main reason we chose the Solara over other products in its class," he points out.

The Solara UV2 comes supplied with profiles for various medias. "Creating custom profiles or downloading third party profiles will not be an issue with this printer. Gerber obviously took special care in developing quality media models. Because there is no ink evaporation there will be virtually no color inconsistency between substrates from different manufacturers. In addition, setting up for various changing material thicknesses is a breeze. It takes roughly three minutes to switch substrates. We have the option to print roll-to-roll on flexible materials. When jobs require rigid materials, we use the flatbed. The conversion from one printing method to another is a simple, one-man operation. With minimal training virtually anyone can run this printer," says Ward.

He reports that the unit has also helped speed up their production cycle. "Since we've had it in the shop it has allowed us to turn jobs around quicker with less labor involved. We can get jobs out in one day that used to take two or three days. We've taken what was once a three step process and made it into one. With some of our customers like real estate firms we now can just print it out and let it go to. Running the Solara UV2 takes only one man to do the job. In a shop of five that is very important. Plus the ability to hit vivid spot colors is invaluable to our company. Sign painters red is no longer a problem," he says.

Ward adds that the UV inks allow easy maintenance with low odor and no ventilation requirements or harmful VOCs. He also likes the printer's sturdy construction. "It is a very solid machine. It's built like a tank," he concludes.